Briggs and stratton vanguard v twin 18 hp manual


















Assemble connecting rod cap to rod with match marks aligned, Fig. Torque screws to in. Rotate crankshaft two revolutions to check for binding. Rod should also be free to move sideways on crankpin. Repeat for 2 cylinder. Note: The number 1 on 1 connecting rod and the number 2 on 2 connecting rod must be facing PTO side. Assemble timing gear to crankshaft.

Install tappets. Align timing marks on cam shaft and crankshaft gear and install cam shaft, Fig. Lubricate thrust washer, governor gear and governor cup and assemble to shaft. Install sump with new gasket. Torque screws in sequence shown to in. Check crankshaft end play. Lubricate oil pump components with engine oil and assemble to sump, Fig. Make sure drive shaft is engaged in camshaft. Install drive shaft. Install inner rotor. Install outer rotor. Install oil pump cover with new O-ring.

Torque screws to 50 in. Install armatures and ground wire assembly. Note: Push armatures away from crankshaft as far as they will go and temporarily tighten screws. Install air guide. Torque screws to 45 in. Install alternator. Disengage the adjustable fixed speed control 7 to decrease engine speed until desired Top nut Inset, Fig.

Page 22 6 to obtain RPM shown, Fig. The primary governor spring is b. The oil cooler is mounted on the blower and engine running at governed idle RPM, use housing.

By performing these steps you will either be sure that the engine is functioning properly or will know what major repairs should be made. The steps are also covered in the Overhaul Procedure and will normally be performed as a part of the complete overhaul. Page Inspection And Repairs Cylinder — check cylinder bores and bearings.

Electric starter. Remove oil seal. Flywheel and starter pulley if equipped. Disassemble and check connecting rods, 9. Armatures — adjust air gap. Check spark. Will not start 2. Hard starting 3. Lack of power 4. Vibration 6. Overheating 7. High oil consumption NOTE: What appears to be an engine problem may actually be the fault of the powered equipment. Leaking carburetor mounting gaskets cylinder, attach Ignition Tester 2 between 2. Gummy or dirty carburetor, fuel line or tank the spark plug lead 1 and each spark plug 4.

Follow the instructions for the leak- down tester you are using to determine the likely problem area s. Run engine for 5 minutes allowing engine to reach operating temperature. Page 32 Conclusion: Cylinder 1 is weaker cylinder. The Digital Multimeter , Fig. The Digital Multimeter can be used to read volts, ohms, The V-Twin flywheels have a ring of magnets 1 on amperes, and to test diodes. NOTE: Before testing alternator output, use an accurate tachometer to temporarily adjust the engine speed to the RPM specified in the test instructions.

Test alternator output. The DC alternator provides DC current for charging a 12 volt battery. Use resin core solder when 1. If the 2. Page 40 The battery is not used for the lights, so lights are available even if the battery is disconnected or removed. Current for the lights is available when the engine is running.

The output varies with engine RPM, so the brightness of the lights changes with engine speed. The regulator-rectifier converts the AC current to DC and regulates current to the battery. The charging rate will vary with engine RPM and 1. Temporarily disconnect stator wire harness from regulator-rectifier. Page 20 Amp Regulated Alternator 7. If NO or LOW output is found, be sure that 20 Amp Regulated Alternator regulator-rectifier is grounded properly and all The 20 amp regulated alternator system provides AC connections are clean and secure.

If there is still current through output leads output, Page 45 4. Press the reset button to restore power. Page 47 4. Test for continuity between the inverter case and the GFCI ground. Page Anti-Afterfire Solenoid If the previous tests have not revealed a faulty 6. Press button on test box and note AC voltage.

If the alternator output is within specification Volts. Batteries contain ACID which is poisonous and causes severe burns. Avoid contact with skin, eyes or clothing. Page 50 Installation b. Fill battery cells with distilled water after charging for batteries that have been in 1.

Before installing battery, connect all equipment service. See typical wiring diagram, Fig. Make sure key switch is OFF before connecting The engine wiring harness consists of a ground wire jumper wire. Page 52 3. Turn key switch to ON position. Meter should display battery voltage. If meter does not display battery voltage, replace engine wiring harness. If meter displays battery voltage, test the solenoid. Set meter to test for continuity.

Remove pressure switch. Connect one tester lead to the switch terminal and the other lead to the metal body of the switch, Fig. Sticking pinion gear due to dirt. Conditions Affecting Starter Motor Performance b. Damaged pinion or ring gear. Bound or seized starter motor bearings. Starter clutch slipping. Battery faulty or damaged. Page Solenoid Test 6. Attach one meter test lead to each stud terminal on solenoid 2, 3 , Fig. Page Governor Test Governor Test Static Check To determine whether a governor problem is being caused by the actuator or the control module, Dynamic Check perform the following static check exactly in order shown.

Perform dynamic check exactly in order shown. A pair of jumper wires and a known good 12 volt 1. Page 61 2. Remove air cleaner assembly. Torque four 8mm screws to in. Disconnect governor link at carburetor. Torque two 6mm screws to 70 in. Remove governor control bracket with actuator. Remove plastic shipping plugs. Adjust the primary regulator output to 11 Less than 11 inches of water inches of water pressure.

Refuel the tank. Fuel supply shut off. Open fuel tank. Check for proper operation of all fuel lock-off safety devices.

Filter or vacuum lock off is not If electrically actuated, check for dead battery or blown fuse. Engine will not start.

Check for loose or disconnected equipment stop may be the fault of the equipment powered rather switch wire. Since many types of equipment 3. Remove and discard oil filter. Remove air cleaner cover, cartridge and pre- cleaner. Remove blower housing 1 and debris screen 2 , Fig. Disconnect choke link 1 from carburetor. Disconnect fuel line at carburetor. Vertical Crankshaft, All Models 4. Disconnect governor link and spring 4 from 1.

Exercise caution and use the proper tools when servicing the flywheel. Remove breather 3 , alternator 6 , backplate 5 and starter motor 4 , Fig. Discard cylinder head gasket. Remove 2 connecting rod cap. Push connecting rod and piston assembly 11 out of 2 cylinder arrow , Fig. Why Vanguard. Markets Served. Industry News.

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